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Difference Between IBR Pipe and ASTM Pipe
What is IBR Pipe ?
IBR pipe, or Indian Boiler Regulation pipe, means pipe that meets the safety and quality standards set by the Indian Boiler Regulations. These rules govern the design, construction and operation of boilers and boilers in India to ensure safety in high pressure and high temperature operations in
Typically made of materials such as carbon steel, alloy steel, or stainless steel, IBR pipe is important in industries such as power generation, petrochemicals, and construction, where it carries steam and water
IBR pipes undergo rigorous testing, including hydrostatic tests, to verify their strength and integrity. Manufacturers must also be certified to produce these pipes, ensuring compliance with IBR standards.
Overall, IBR pipes are critical for maintaining safety and efficiency in industrial processes that rely on steam and pressure systems, making them an integral component of various engineering applications.
What is ASTM Pipe ?
ASTM pipe is made according to the American Society for Testing and Materials; its guidelines ensure quality, security, and performance when the material is used in different applications, like construction, manufacturing, or energy production.
ASTM pipes are made from various grades and sizes using carbon, stainless, and alloy steel with specific applications. They are used in water supply, oil and gas transportation, and many more. ASTM pipe standards are recognized for tolerance of dimensions, material property consistency, and comprehensive testing, which provides assurance of product reliability under varied conditions.
Manufacturers have to be certified as per ASTM specifications so that the product manufactured satisfies a certain class of mechanical and chemical requirements. Thus ASTM Piping can surely be taken as a preferred option in a heavy process-based industry with safety and performance being the primary attraction due to strict compliance with internationalized recognized standards.
Table of Contents
- Difference Between IBR Pipe and ASTM Pipe
- Compare IBR and Non IBR Boiler
- IBR Full Form in Boiler
- IBR vs ASTM Pipe Thickness and Schedule Wise
- Difference Between ASTM and IBR Pipe Application
- Cost Comparison of IBR and ASTM Pipe
- Pros and Cons Of IBR Pipe and ASTM Pipe
- ASTM and IBR Certification for Pipes
- What are IBR and ASTM pipe grades?
- ASTM VS IBR Pipe Material
- IBR vs ASTM Pipe Standards
Difference Between IBR Pipe and ASTM Pipe
| Value | IBR Pipe | ASTM Pipe |
|---|---|---|
| Full Form | Indian Boiler Regulations (IBR) | American Society for Testing and Materials (ASTM) |
| Size Range | 15 to 600 mm (½" to 24") | 1/8" to 72" (3 to 1,800 mm) |
| Material | Usually, Alloy or Carbon Steel | Consists of Stainless Steel, Carbon Steel, and So on. |
| Pressure Rating | Up to 1,200 psi or more | Its Based on Schedule (Each Schedule have Different Pressure) |
| Application | Mostly for Boiler and Steam Applications | Utilized in a Variety of Industries (e.g., oil & gas, construction) |
| Certification | IBR Certification for boilers | ASTM A53, ASTM A106, ASTM A312, etc. |
| Testing | Tensile Tests, Hydrostatic Tests as Per IBR | According to Standard; Hydrostatic, Tensile, and Impact Tests Are Included. |
Compare IBR and Non IBR Boiler, Must Know IBR Full Form in Boiler
Compare IBR and Non IBR Boiler
| Value | IBR Boiler | Non-IBR Boiler |
|---|---|---|
| Definition | Control by Indian Boiler Regulations (IBR) | Not covered by IBR guidelines |
| Pressure Rating | Above 1 kg/cm² (14.2 psi) | Below 1 kg/cm² (14.2 psi) |
| Application | Applied in High-Pressure Applications | Utilized in Low-Pressure Application |
| Standards | Demands Particular Safety and Design Requirements. | More Flexible Design Specifications |
| Inspection | IBR-Mandated Routine Inspections | Depending on Local Regulations, Inspections May Differ. |
| Certification | Has to be IBR Certified. | No Special Certification is Needed. |
| Price | Higher Because of Adherence to Regulations | Typically Lower Because There Are Less Regulations |
| Usage | Typical in Steam-dependent Industries | Utilized in Hotels, Small Companies, Etc. |
IBR Full Form in Boiler
IBR Full Form is Indian Boiler Regulations.
See How IBR and ASTM Pipe Differ As Per Thickness and Schedule
IBR vs ASTM Pipe Thickness and Schedule Wise
| Value | IBR Pipe | ASTM Pipe |
|---|---|---|
| Thickness | Thicker Because of Elevated Pressure | Based On Schedules |
| Schedule | Not Classified According to a Schedule | Typical Schedules: 40, 80 |
| Pressure Rating | Greater Than 1,200 psi | Schedule 40: up to 300 psi |
| Thickness Example | 15 mm (dia.): 2.0 mm (thickness) | Schedule 40 (15 mm): 2.0 mm |
| Weight Example | 15 mm pipe (dia.): ~2.0 kg/m | Schedule 40 (15 mm): ~1.8 kg/m |
Comparison Of ASTM and IBR Pipe Based On Application and Price
Difference Between ASTM and IBR Pipe Application
| Application | ASTM Pipe | IBR Pipe |
|---|---|---|
| Common Use | Flexible and Utilized in a Variety of Sectors | Mostly Utilized in Pressure and Boiler Applications |
| Pressure Applications | (up to 600 psi) Systems With Low to Medium Pressure | above 1,200 psi) Systems Using High Pressure Steam |
| Temperature Range | up to ~800°F (427°C) Standard applications | above 1,000°F (538°C) High-Temperature Applications |
| Structural Use | Frequently Utilized for Frameworks and Structural Pipes | Primarily Utilized in Boilers and Pressure Vessels |
| Fluid Types | Appropriate for Chemicals, Water, Gas, and Oil | Particularly for Gasses, Hot Water, and Steam |
| Industry Focus | Infrastructure, Construction, Manufacturing, HVAC | Oil Refineries, Power Generation, Heavy Industries |
Cost Comparison of IBR and ASTM Pipe
ASTM Pipe Price(Carbon Steel Seamless Pipes Price List 2024)
| Kg per mtr | Thickness (mm) | SIZE OD (mm) | Schedule | Price per mtr |
|---|---|---|---|---|
| 1.62 | 3.73 | 21.30 | 1/2" Schedule 80 | ₹553 |
| 1.27 | 2.77 | 21.30 | 1/2" Schedule 40 | ₹433 |
| 1.95 | 4.78 | 21.30 | 1/2" Schedule 160 | ₹704 |
| 2.20 | 3.91 | 26.70 | 3/4" Schedule 80 | ₹729 |
| 1.68 | 2.87 | 26.70 | 3/4" Schedule 40 | ₹560 |
| 2.90 | 5.56 | 26.70 | 3/4" Schedule 160 | ₹1018 |
| 3.24 | 4.55 | 33.40 | 1" Schedule 80 | ₹694 |
| 4.24 | 6.35 | 33.40 | 1" Schedule 160 | ₹1093 |
| 2.50 | 3.38 | 33.40 | 1" Schedule 40 | ₹536 |
| 3.39 | 3.56 | 42.20 | 1-1/4" Schedule 40 | ₹677 |
| 5.61 | 6.35 | 42.20 | 1-1/4" Schedule 160 | ₹1329 |
| 4.47 | 4.85 | 42.20 | 1-1/4" Schedule 80 | ₹893 |
| 5.41 | 5.08 | 48.30 | 1-1/2" Schedule 80 | ₹1001 |
| 4.05 | 3.68 | 48.30 | 1-1/2" Schedule 40 | ₹750 |
| 7.25 | 7.14 | 48.30 | 1-1/2" Schedule 160 | ₹1642 |
| 7.48 | 5.54 | 60.30 | 2" Schedule 80 | ₹1338 |
| 5.44 | 3.91 | 60.30 | 2" Schedule 40 | ₹973 |
| 11.11 | 8.74 | 60.30 | 2" Schedule 160 | ₹2332 |
| 11.41 | 7.01mm | 73.00 | 2-1/2" Schedule 80 | ₹2041 |
| 8.63 | 5.16 | 73.00 | 2-1/2" Schedule 40 | ₹1544 |
| 14.92 | 9.53 | 73.00 | 2-1/2" Schedule 160 | ₹3132 |
| 15.27 | 7.62 | 88.90 | 3" Schedule 80 | ₹2731 |
| 11.29 | 5.49 | 88.90 | 3" Schedule 40 | ₹2020 |
| 21.35 | 11.13 | 88.90 | 3" Schedule 160 | ₹3816 |
| 18.64 | 8.08 | 101.60 | 3-1/2" Schedule 80 | ₹3913 |
| 13.57 | 5.74 | 101.60 | 3-1/2" Schedule 40 | ₹2849 |
| 22.32 | 8.56 | 114.30 | 4" Schedule 80 | ₹3993 |
| 28.32 | 11.13 | 114.30 | 4" Schedule 120 | ₹5945 |
| 16.08 | 6.02 | 114.30 | 4" Schedule 40 | ₹2876 |
| 33.54 | 13.49 | 114.30 | 4" Schedule 160 | ₹7041 |
| 21.77 | 6.55 | 141.30 | 5" Schedule 40 | ₹3894 |
| 40.28 | 12.70 | 141.30 | 5" Schedule 120 | ₹8456 |
| 30.97 | 9.53 | 141.30 | 5" Schedule 80 | ₹6179 |
| 28.26 | 7.11 | 168.30 | 6" Schedule 40 | ₹5055 |
| 54.21 | 14.27 | 168.30 | 6" Schedule 120 | ₹11605 |
| 42.56 | 10.97 | 168.30 | 6" Schedule 80 | ₹7613 |
| 67.57 | 18.26 | 168.30 | 6" Schedule 160 | ₹15167 |
| 33.32 | 6.35 | 219.10 | 8" Schedule 20 | ₹6584 |
| 79.22 | 21.95 | 168.30 | 6" Schedule XXS | ₹17783 |
| 36.82 | 7.04 | 219.10 | 8" Schedule 30 | ₹6969 |
| 53.09 | 10.31 | 219.10 | 8" Schedule 60 | ₹10924 |
| 42.55 | 8.18 | 219.10 | 8" Schedule 40 | ₹7965 |
| 75.92 | 15.09 | 219.10 | 8" Schedule 100 | ₹17989 |
| 64.64 | 12.70 | 219.10 | 8" Schedule 80 | ₹13301 |
| 90.44 | 18.26 | 219.10 | 8" Schedule 120 | ₹21429 |
| 111.27 | 23.01 | 219.10 | 8" Schedule 160 | ₹26364 |
| 100.93 | 20.62 | 219.10 | 8" Schedule 140 | ₹23914 |
| 51.01 | 7.80 | 273.00 | 10"Sch.30 | ₹9549 |
| 41.76 | 6.35 | 273.00 | 10"Sch.20 | ₹8425 |
| 60.29 | 9.27 | 273.00 | 10" Schedule 40 | ₹11286 |
| 95.98 | 15.09 | 273.00 | 10" Schedule 80 | ₹199749 |
| 81.53 | 12.70 | 273.00 | 10" Schedule 60 | ₹16776 |
| 114.71 | 18.26 | 273.00 | 10" Schedule 100 | ₹27180 |
| 155.10 | 25.40 | 273.00 | 10" Schedule 140/XXS | ₹36750 |
| 208.08 | 28.58 | 323.80 | 12" Schedule 140 | ₹49303 |
| 133.01 | 21.44 | 273.00 | 10" Schedule 120 | ₹31516 |
| 172.27 | 28.58 | 273.00 | 10" Schedule 160 | ₹40818 |
| 65.19 | 7.80 | 323.80 | 12" Sch.30 | ₹14769 |
| 49.71 | 6.35 | 323.80 | 12" Sch.20 | ₹11572 |
| 73.86 | 9.53 | 323.80 | 12" Standard Schedule | ₹15812 |
| 97.44 | 12.70 | 323.80 | 12" XS | ₹21670 |
| 79.71 | 10.31 | 323.80 | 12" Schedule 40 | ₹17064 |
| 108.93 | 14.27 | 323.80 | 12" Schedule 60 | ₹24225 |
| 159.87 | 21.44 | 323.80 | 12" Schedule 100 | ₹37880 |
| 132.05 | 17.48 | 323.80 | 12" Schedule 80 | ₹29367 |
| 186.92 | 25.40 | 323.80 | 12" Schedule 120/XXS | ₹44289 |
| 238.69 | 33.32 | 323.80 | 12" Schedule 160 | ₹56555 |
IBR Pipe Price List( A335 P22 Pipe Price)
| SIZE NB | SIZE" | JFE | MSL | ISMT | USL | WUZI | NSSMC | JSW | LONTRIN | BAO | TENARIS |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 20 | 3/4 | 2,426.47 | 2,345.59 | 2,337.50 | - | 2,175.73 | 2,458.82 | 2,353.68 | 2,191.92 | 2,183.82 | 2,507.35 |
| 15 | 1/2 | 2,669.12 | 2,588.23 | 2,580.15 | - | 2,256.62 | 2,701.47 | 2,596.32 | 2,272.80 | 2,264.70 | 2,750.00 |
| 25 | 1 | 2,264.70 | 2,183.82 | 2,175.73 | - | 2,094.85 | 2,297.06 | 2,191.92 | 2,111.03 | 2,102.94 | 2,345.59 |
| 40 | 1.5 | 2,102.94 | 2,022.06 | 2,013.97 | - | 2,013.97 | 2,135.30 | 2,030.15 | 2,030.15 | 2,022.06 | 2,183.82 |
| 32 | 1.25 | 2,216.18 | 2,135.30 | 2,127.20 | - | 2,062.50 | 2,248.53 | 2,143.38 | 2,078.68 | 2,070.59 | 2,297.06 |
| 50 | 2 | 1,925.00 | 1,844.12 | 1,836.03 | - | 1,641.92 | 1,957.35 | 1,852.20 | 1,658.09 | 1,650.00 | 2,005.88 |
| 80 | 3 | 1,925.00 | 1,844.12 | 1,836.03 | - | 1,641.92 | 1,957.35 | 1,852.20 | 1,658.09 | 1,650.00 | 2,005.88 |
| 65 | 2.5 | 1,925.00 | 1,844.12 | 1,836.03 | - | 1,641.92 | 1,957.35 | 1,852.20 | 1,658.09 | 1,650.00 | 2,005.88 |
| 90 | 3.5 | 1,925.00 | 1,844.12 | 1,836.03 | - | 1,641.92 | 1,957.35 | 1,852.20 | 1,658.09 | 1,650.00 | 2,005.88 |
| 125 | 5 | 1,925.00 | 1,844.12 | 1,836.03 | 1,779.42 | 1,641.92 | 1,957.35 | 1,852.20 | 1,658.09 | 1,650.00 | 2,005.88 |
| 100 | 4 | 1,925.00 | 1,844.12 | 1,836.03 | 1,641.92 | 1,957.35 | 1,852.20 | 1,658.09 | 1,650.00 | 2,005.88 | |
| 150 | 6 | 1,925.00 | 1,844.12 | 1,836.03 | 1,779.42 | 1,641.92 | 1,957.35 | 1,852.20 | 1,658.09 | 1,650.00 | 2,005.88 |
| 250 | 10 | 1,925.00 | 1,844.12 | 1,836.03 | 1,779.42 | 1,674.27 | 1,957.35 | - | 1,690.44 | 1,682.35 | 2,005.88 |
| 200 | 8 | 1,925.00 | 1,844.12 | 1,836.03 | 1,779.42 | 1,674.27 | 1,957.35 | 1,852.20 | 1,690.44 | 1,682.35 | 2,005.88 |
| 300 | 12 | 1,989.70 | 1,908.82 | - | 1,779.42 | 1,674.27 | 2,022.06 | - | 1,690.44 | 1,682.35 | 2,070.59 |
| 400 | 16 | 2,022.06 | 1,941.18 | - | - | 1,690.44 | 2,054.42 | - | 1,706.62 | 1,698.53 | 2,102.94 |
| 350 | 14 | 1,989.70 | 1,908.82 | - | 1,779.42 | 1,690.44 | 2,022.06 | - | 1,706.62 | 1,698.53 | 2,070.59 |
| 500 | 20 | 2,022.06 | 1,941.18 | - | - | 1,706.62 | 2,054.42 | - | 1,722.80 | 1,714.70 | 2,102.94 |
| 600 | 24 | 2,102.94 | - | - | - | 1,738.97 | 2,216.18 | - | 1,755.15 | 1,747.06 | 2,264.70 |
| 450 | 18 | 2,022.06 | 1,941.18 | - | - | 1,706.62 | 2,054.42 | - | 1,722.80 | 1,714.70 | 2,102.94 |
| 550 | 22 | 2,102.94 | - | - | - | 1,738.97 | 2,216.18 | - | 1,755.15 | 1,747.06 | 2,264.70 |
Refer Pros and Cons Of IBR Pipe and ASTM Pipe
Pros and Cons Of IBR Pipe and ASTM Pipe
Advantages
| Value | IBR Pipe | ASTM Pipe |
|---|---|---|
| High Pressure | Suitable for High Pressure Uses | Flexible in a Range of Applications |
| Durability | Designed for Long Life and Tough Environments | Excellent Durability With Variety of Materials |
| Safety | Fulfills Tight Safety and Legal Requirements | Considers Established ASTM Guidelines |
| Specialization | Perfect for Boiler and Steam Systems | Widely Utilized in Manufacturing and Construction |
| Certification | Approved for Use in Boilers | Highly Valued and Regarded Throughout Industries |
Disadvantages
| Value | IBR Pipe | ASTM Pipe |
|---|---|---|
| Installation | More Complicated and Time-consuming Installation | Simpler and Quicker to Set Up |
| Cost | Higher Beginning and Maintenance Costs | Usually Lower Startup Costs |
| Weight | Heavier Because of Its Thickness | Lighter Solutions Possible |
| Regulatory Limits | Restricted to Particular Uses | Greater Versatility With Respect to of Application |
| Inspection Needs | Needs Routine Inspections | Requirements for Inspections Can Differ. |
Differences Between ASTM and IBR Certification for Pipes
ASTM and IBR Certification for Pipes
| Value | ASTM Certification | IBR Certification |
|---|---|---|
| Certification Body | Published by Recognized Organizations or ASTM International | Released by India's Chief Inspector of Boilers |
| Testing Requirements | Must Pass Particular Tests (e.g., impact, tensile) | Needs to Pass Non-destructive, Hydrostatic Testing |
| Standards | Regulated by ASTM Guidelines (e.g., ASTM A106, A53) | Operated by Indian Boiler Regulations (IBR) |
| Scope | Includes a Range of Materials and Uses | Particular to Pressure Vessels and Boilers |
| Documentation | Needs Traceability and Complete Documentation. | Requires Compliance Documentation and Inspection Reports. |
| Industry Acceptance | Extensively Known in Several Sectors | Accepted in Sectors Where Boiler Compliance is Necessary |
| Validity | Valid as Long as the Requirements Are Fulfilled | Applicable to Particular Uses, Usually Boiler Use |
What are IBR and ASTM pipe grades?
ASTM Pipe Grade Chart
|
|
IBR Pipe Grade Chart
| Carbon Steel: | ASTM A106 Gr. A , B & C, ASTM A53, X42 , API 5L Gr. A / B, X60, X52 , ASTM A 333 GR.1/6, ASTM A 53 Gr. A/B, ASTM A179, DIN 2391/17175, ASTM A192, ASTM A 334 GR.1/8/6, BS 3059/ Gr 1 & Gr 2 |
|---|---|
| Stainless Steel: | TP 304L, 304, 304H, 310S, 310, 316H, 316, 316Ti, 316L, 317L, 317, 321H, 321, 347H, 347, 904L |
| Alloy Steel: | ASTM A691, ASTM A335 Gr. P9, P5, P11, P21, P12, P91, P22, ASTM A213 – T9, T5, T12, T11, T91, T22, |
ASTM VS IBR Pipe Material
IBR Pipe Material
| Material | Specification |
|---|---|
| Alloy Steel | Meet to Specific Grades (e.g., P91, P22) |
| Carbon Steel | Complies to IS 3589 or IS 1239 |
| Mild Steel | Conforms to IS 1239 |
| Stainless Steel | Comply to ASTM A312 (Different Grades) |
| Copper Nickel | Adheres to ASTM B171 or equivalent |
| Cast Iron | Conforms to IS 1538 and IS 1865 |
ASTM Pipe Material
| ASTM Grade | Material |
|---|---|
| A106 | Carbon Steel |
| A53 | Carbon Steel |
| A500 | Carbon Steel |
| A312 | Stainless Steel |
| A671 | Carbon Steel |
| A786 | Carbon Steel |
| A694 | Carbon Steel |
| A999 | Various Alloys |
| A135 | Carbon Steel |
| A1065 | Carbon Steel |
| A847 | Weathering Steel |
| A841 | Low-Alloy Steel |
| A554 | Stainless Steel |
| A860 | Wrought Carbon Steel |
| A335 | Alloy Steel |
| A234 | Carbon and Alloy Steel |
| A269 | Stainless Steel |
| A333 | Low-Temperature Carbon Steel |
| A691 | Carbon Steel |
| A520 | Low-Alloy Steel |
| A1060 | Alloy Steel |
| A234 WPB | Carbon Steel |
| A816 | Stainless Steel |
| A53/A106 | Carbon Steel |
| A847 | Weathering Steel |
| A999/A312 | Stainless Steel |
IBR vs ASTM Pipe Standards
IBR Pipe Standards
| ASME American society of mechanical engineers |
|
|---|---|
| GB Chinese National standards |
|
| ASTM Chinese National standards |
|
| DIN
Deutsche industrie normen |
DIN 17175 |
| EN Deutsche industrie normen |
EN 10216-2 |
| JIS
Japanese industrial standards |
|
ASTM Pipe Standards
| ASTM Pipe Standards | |
|---|---|
| ASTM A74 | ASTM A587 |
| ASTM A53 / A53M | ASTM A524 |
| ASTM A134 / A134M | ASTM A660 / A660M |
| ASTM A106 / A106M | ASTM A589 / A589M |
| ASTM A139 / A139M | ASTM A672 / A672M |
| ASTM A135 / A135M | ASTM A671 / A671M |
| ASTM A333 / A333M | ASTM A774 / A774M |
| ASTM A312 / A312M | ASTM A691 / A691M |
| ASTM A358 / A358M | ASTM A795 / A795M |
| ASTM A335 / A335M | ASTM A790 / A790M |
| ASTM A376 / A376M | ASTM A814 / A814M |
| ASTM A369 / A369M | ASTM A813 / A813M |
| ASTM A381 / A381M | ASTM A872 / A872M |
| ASTM A426 / A426M | ASTM A928 / A928M |
| ASTM A409 / A409M | ASTM A888 |
| ASTM A451 / A451M | ASTM A1024 / A1024M |
| ASTM B675 | ASTM A1097 |
| ASTM A523 | ASTM A1053 / A1053M |
| ASTM B677 | ASTM B41 |
| ASTM B705 | ASTM B43 |
| ASTM B690 | ASTM B42 |
| ASTM B706 | ASTM B161 |
| ASTM B722 | ASTM B167 |
| ASTM B710 | ASTM B165 |
| ASTM B723 | ASTM B188 |
| ASTM B729 | ASTM B407 |
| ASTM B725 | ASTM B315 |
| ASTM B619 / B619M | ASTM B668 |
| ASTM B759 | ASTM B444 |
| ASTM B757 | ASTM B423 |
| ASTM B804 | ASTM B466 / B466M |
| ASTM B775 / B775M | ASTM B464 / B464M |
| ASTM B861 | ASTM B474 / B474M |
| ASTM B829 | ASTM B467 |
| ASTM B924 | ASTM B517 |
| ASTM B862 | ASTM B514 |
| ASTM B546 | ASTM B622 |
| ASTM B983 | ASTM B535 |
| ASTM B608 | ASTM B658 / B658M |
| ASTM B673 | |